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MIM Technology |
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Metal Injection Molding (MIM) technology combines the shape making capabilities of plastic injection molding with the material flexibility of
powder metallurgy. Taking advantage of unique process capabilities, it
allows one complex geometry or co-molding and bonding dissimilar
materials. Combining fine metal powders with a “binder” system,
components are injection molded, de-bound and sintered, resulting in
high-density, complex, precisely-shaped parts exhibiting properties
approaching that of wrought material. Alloy and stainless steel, as well
as other non-ferous alloys such as titanium, are common materials for MIM.
MIM is used by many industries , such as medical device, telecom,
electronics and automotive parts manufacturers, and is a viable and cost
effective alternative to other types of metal processes, such as machining
and casting. The MIM process is particularly well suited for the high-volume
manufacture of relatively small, complex components requiring high strength,
high performance and cost efficiency.
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MIM Process |
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The MIM process mainly consists of 4 steps.
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1. FEEDSTOCK. The metal powder is mixed with thermoplastic binders to produce
a homogeneous feedstock; with approximately 60 volume % metal powder and
40 volume % binders. 2. INJECTION MOLDING. The feedstock is placed into an injection molder and
molded to form a net shape green part. Injection molding occurs at relatively low temperatures and pressures inconventional plastic injection molding machines. The molds are similar to those used for plastic injection molding including slides and multi-cavity configurations.
3. DEBINDING. After injection molding , the binder is removed from the green part via an evaporative process called “debinding”.
4. SINTERING. After debinding the part is sintered to form a high-density metal part.Sintering occurs at high temperatures, up to 1260 °C (2300 °F), near the melting point of the metal; under a dry H2 atmosphere or inert gas atmosphere. During sintering, the part will shrink isotropically to form a dense shape. Since, the complex shape of the molded part is retained through the process, close tolerances in the as-sintered part can be achieved. Scrap is eliminated or significantly reduced since machining of the part after sintering is usually not necessary. Certainly, the sintered part can be processed with heat treatment, machining or other means to achieve some special performance. |
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Advantages of MIM |
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Typical Mechanical Properties of MIM Alloys |
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| Material Designation Code |
Density |
Hardness |
Tensile Strength |
Elongation |
| g/cm3 |
HR |
Mpa |
% |
| Low Alloy Stele |
MIM-2200
(As-sintered Condition) |
7.65 |
45HRB |
290 |
40.0 |
MIM-2700
(As-sintered Condition) |
7.65 |
69HRB |
440 |
26.0 |
MIM-4605
(As-sintered Condition) |
7.62 |
62HRB |
415 |
15.0 |
MIM-4605
(Heat Treated Condition) |
7.62 |
48HRB |
1655 |
2.0 |
Stainless
Steel |
MIM-316L
(As-sintered Condition) |
7.92 |
67HRB |
520 |
50.0 |
MIM-17-4PH
(As-sintered Condition) |
7.50 |
27HRB |
900 |
6.0 |
MIM-17-4PH
(Heat Treated Condition) |
7.50 |
40HRB |
1185 |
6.0 |
MIM-430L
(As-sintered Condition) |
7.50 |
65HRB |
415 |
25.0 |
Tungsten
Alloy |
95%W-Ni-Fe |
18.10 |
25HRB |
960 |
25.0 |
| 97%W-Ni-Fe |
18.10 |
30HRB |
940 |
15.0 |
| Hard Alloy |
YG8X |
14.90 |
HRA90 |
(Transverse
Rupture
Strength)2300 |
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| Soft Magnetic Alloy |
MIM-2200 |
7.60 |
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290 |
40.0 |
| MIM-Fe-50%Ni |
7.70 |
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455 |
30.0 |
| MIM-Fe-3%Si |
7.45 |
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530 |
24.0 |
| MIM-Fe-50%Co |
7.70 |
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205 |
<1.0 |
| MIM-430L |
7.50 |
/ |
415 |
25.0 |
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Application |
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| Automotive Industry |
Electronics and Telecom |
Medical Devices |
Firearms Industry |
Consumer Products |
Mechanical Industry |
Tools |
More Applications |
| ignition ontrol module |
hard disc drive parts |
orthodontic brackets |
small arms parts |
watchcase |
cutting tool |
drillstock |
precision valve |
| airbag sensor module |
electronic packaging |
radiation protection shield |
armour-piercing bullet core |
watch chain |
micro gear wheel |
arc tooth |
pump |
| brake component |
printing head |
surgical scalpel |
high energy bullet |
watch hammer |
special three-dimensional parts
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blade clamp |
mold core |
| turbo |
heat sink material |
implanted devices |
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golf head cover |
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coupling device |
...... |
| magnet sensor seat |
cable connector |
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fishing gear parts |
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multifunctional tool |
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pressure control
& flowmeter component of fuel injection system |
mobile phone hinge |
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lock parts |
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| pothook of driving system |
laptop hinge |
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| engine rocker |
mobile phone crust |
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oxygen sensor of
engine management system |
micro motor parts |
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| cruise sensor seat |
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