MIM Technology  
  MIM Process  
  Advantages  
  Materials  
  Application  
 
 
MIM Technology
 

   Metal Injection Molding (MIM) technology combines the shape making capabilities of plastic injection molding with the material flexibility of powder metallurgy. Taking advantage of unique process capabilities, it allows one complex geometry or co-molding and bonding dissimilar materials. Combining fine metal powders with a “binder” system, components are injection molded, de-bound and sintered, resulting in high-density, complex, precisely-shaped parts exhibiting properties approaching that of wrought material. Alloy and stainless steel, as well as other non-ferous alloys such as titanium, are common materials for MIM.
MIM is used by many industries , such as medical device, telecom, electronics and automotive parts manufacturers, and is a viable and cost effective alternative to other types of metal processes, such as machining and casting. The MIM process is particularly well suited for the high-volume manufacture of relatively small, complex components requiring high strength, high performance and cost efficiency.

 
MIM Process
  The MIM process mainly consists of 4 steps.
 
1. FEEDSTOCK. The metal powder is mixed with thermoplastic binders to produce
a homogeneous feedstock; with approximately 60 volume % metal powder and
40 volume % binders.

2. INJECTION MOLDING. The feedstock is placed into an injection molder and
molded to form a net shape green part. Injection molding occurs at relatively low temperatures and pressures inconventional plastic injection molding machines. The molds are similar to those used for plastic injection molding including slides and multi-cavity configurations.

3. DEBINDING. After injection molding , the binder is removed from the green part via an evaporative process called “debinding”.

4. SINTERING. After debinding the part is sintered to form a high-density metal part.Sintering occurs at high temperatures, up to 1260 °C (2300 °F), near the melting point of the metal; under a dry H2 atmosphere or inert gas atmosphere. During sintering, the part will shrink isotropically to form a dense shape. Since, the complex shape of the molded part is retained through the process, close tolerances in the as-sintered part can be achieved. Scrap is eliminated or significantly reduced since machining of the part after sintering is usually not necessary. Certainly, the sintered part can be processed with heat treatment, machining or other means to achieve some special performance.

Advantages of MIM
 
  Complexity - Geometries comparable to plastic injection molding
  Density - Typically =95%
  Surface Finish - As processed 32ms or better
  Alloy Selection - Many ferrous, nickel-based and copper-based alloys available
  Stable Quality - Efficient mass production

  Mechanical Properties Comparable to wrought alloys of similar composition

  Cost Effective - Conserving over 20% typically, also shorter lead time
 
Typical Mechanical Properties of MIM Alloys
 
Material Designation Code Density Hardness Tensile Strength Elongation
g/cm3 HR Mpa %
Low Alloy Stele MIM-2200
(As-sintered Condition)
7.65 45HRB 290 40.0
MIM-2700
(As-sintered Condition)
7.65 69HRB 440 26.0
MIM-4605
(As-sintered Condition)
7.62 62HRB 415 15.0
MIM-4605
(Heat Treated Condition)
7.62 48HRB 1655 2.0
Stainless
Steel
MIM-316L
(As-sintered Condition)
7.92 67HRB 520 50.0
MIM-17-4PH
(As-sintered Condition)
7.50 27HRB 900 6.0
MIM-17-4PH
(Heat Treated Condition)
7.50 40HRB 1185 6.0
MIM-430L
(As-sintered Condition)
7.50 65HRB 415 25.0
Tungsten
Alloy
95%W-Ni-Fe 18.10 25HRB 960 25.0
97%W-Ni-Fe 18.10 30HRB 940 15.0
Hard Alloy YG8X 14.90 HRA90 (Transverse
Rupture
Strength)2300
/
Soft Magnetic Alloy MIM-2200 7.60 / 290 40.0
MIM-Fe-50%Ni 7.70 / 455 30.0
MIM-Fe-3%Si 7.45 / 530 24.0
MIM-Fe-50%Co 7.70 / 205 <1.0
MIM-430L 7.50 / 415 25.0
 

Application
 
Automotive Industry Electronics and Telecom Medical Devices Firearms Industry Consumer Products Mechanical Industry Tools More Applications
ignition ontrol module hard disc drive parts orthodontic brackets small arms parts watchcase cutting tool drillstock precision valve
airbag sensor module electronic packaging radiation protection shield armour-piercing bullet core watch chain micro gear wheel arc tooth pump
brake component printing head surgical scalpel high energy bullet watch hammer special three-dimensional parts
blade clamp mold core
turbo heat sink material implanted devices   golf head cover   coupling device ......
magnet sensor seat cable connector     fishing gear parts   multifunctional tool  
pressure control
& flowmeter component of fuel injection system
mobile phone hinge     lock parts      
pothook of driving system laptop hinge            
engine rocker mobile phone crust            
oxygen sensor of
engine management system
micro motor parts            
cruise sensor seat              
               
 
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ADD:  Duli Rd, Pinghu Economic Development Zone, Zhejiang 314200
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